Hot working, (or hot forming), is a metal forming process that is carried out at a temperature range that is higher than the recrystallization temperature of the metal being formed. The behavior of the metal is significantly altered, due to the fact that it is above its recrystallization temperature. Utilization of different qualities of the metal at this temperature is the characteristic of hot working.
Although many of these qualities continue to increase with increasing temperature, there are limiting factors that make overly high temperatures undesirable. During most metal forming processes the die is often cold or slightly heated. However, the metal stock for hot working will usually be at a higher temperature relative to the die. In the design of metal forming process, it is critical to consider the flow of metal during the forming of the work. For metal forming manufacturing, in general, the temperature gradient between the die and the work has a large effect on metal flow during the process. The metal nearer to the die surfaces will be cooler than the metal closer to the inside of the part, and cooler metal does not flow as easily. High temperature gradients, within the work, will cause greater differences in flow characteristics of different sections of the metal, these could be problematic. For example, metal flowing significantly faster at the center of the work compared to cooler metal near the die surfaces that is flowing slower, can cause part defects. Higher temperatures are harder to maintain throughout the metal forming process. Work cooling during the process can also result in more metal flow variations. Another consideration with hot forming manufacture, with regard to the temperature at which to form the part, is that the higher the temperature the more reactive the metal is likely to be. Also if a part for a hot working process is too hot then friction, caused during the process, may further increase heat to certain areas causing melting, (not good), in localized sections of the work. In an industrial hot metal working operation, the optimum temperature should be determined according to the material and the specific manufacturing process.
When above its recrystallization temperature a metal has a reduced yield strength, also no strain hardening will occur as the material is plastically deformed. Shaping a metal at the hot working temperature range requires much less force and power than in cold working. Above its recrystallization temperature, a metal also possesses far greater ductility than at its cold worked temperature. The much greater ductility allows for massive shape changes that would not be possible in cold worked parts. The ability to perform these massive shape changes is a very important characteristic of these high temperature metal forming processes.
The work metal will recrystallize, after the process, as the part cools. In general, hot metal forming will close up vacancies and porosity in the metal, break up inclusions and eliminate them by distributing their material throughout the work piece, destroy old weaker cast grain structures and produce a wrought isotropic grain structure in the part. These high temperature forming processes do not strain harden or reduce the ductility of the formed material. Strain hardening of a part may or may not be wanted, depending upon the application. Qualities of hot forming that are considered disadvantageous are poorer surface finish, increased scale and oxides, decarburization, (steels), lower dimensional accuracy, and the need to heat parts. The heating of parts reduces tool life, results in a lower productivity, and a higher energy requirement than in cold working.
Cold Working Process
Selection of Temperature Range for Forming
Friction and Lubrication in Metal Forming
Return back to Forming
Classification of Metal Forming Processes
Although many of these qualities continue to increase with increasing temperature, there are limiting factors that make overly high temperatures undesirable. During most metal forming processes the die is often cold or slightly heated. However, the metal stock for hot working will usually be at a higher temperature relative to the die. In the design of metal forming process, it is critical to consider the flow of metal during the forming of the work. For metal forming manufacturing, in general, the temperature gradient between the die and the work has a large effect on metal flow during the process. The metal nearer to the die surfaces will be cooler than the metal closer to the inside of the part, and cooler metal does not flow as easily. High temperature gradients, within the work, will cause greater differences in flow characteristics of different sections of the metal, these could be problematic. For example, metal flowing significantly faster at the center of the work compared to cooler metal near the die surfaces that is flowing slower, can cause part defects. Higher temperatures are harder to maintain throughout the metal forming process. Work cooling during the process can also result in more metal flow variations. Another consideration with hot forming manufacture, with regard to the temperature at which to form the part, is that the higher the temperature the more reactive the metal is likely to be. Also if a part for a hot working process is too hot then friction, caused during the process, may further increase heat to certain areas causing melting, (not good), in localized sections of the work. In an industrial hot metal working operation, the optimum temperature should be determined according to the material and the specific manufacturing process.
When above its recrystallization temperature a metal has a reduced yield strength, also no strain hardening will occur as the material is plastically deformed. Shaping a metal at the hot working temperature range requires much less force and power than in cold working. Above its recrystallization temperature, a metal also possesses far greater ductility than at its cold worked temperature. The much greater ductility allows for massive shape changes that would not be possible in cold worked parts. The ability to perform these massive shape changes is a very important characteristic of these high temperature metal forming processes.
The work metal will recrystallize, after the process, as the part cools. In general, hot metal forming will close up vacancies and porosity in the metal, break up inclusions and eliminate them by distributing their material throughout the work piece, destroy old weaker cast grain structures and produce a wrought isotropic grain structure in the part. These high temperature forming processes do not strain harden or reduce the ductility of the formed material. Strain hardening of a part may or may not be wanted, depending upon the application. Qualities of hot forming that are considered disadvantageous are poorer surface finish, increased scale and oxides, decarburization, (steels), lower dimensional accuracy, and the need to heat parts. The heating of parts reduces tool life, results in a lower productivity, and a higher energy requirement than in cold working.
Cold Working Process
Selection of Temperature Range for Forming
Friction and Lubrication in Metal Forming
Return back to Forming
Classification of Metal Forming Processes
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